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The Importance of Clean Rooms in the Food Packaging Process

Posted by Molly Rimkus on Jan 5, 2022 10:20:06 PM

When it comes to both the manufacturing and packaging of quality food products, it’s essential that businesses either utilize their own high-quality clean rooms to ensure the sanitation and safety of their goods or employ the cleanroom services of trusted industry professionals like us at Dynamic 3PL. Whether a business produces food stored in bags, boxes, cans, cartons, flexible packaging, or any other food packaging options, they need to ensure they provide consumers with safe, risk-free goods that won’t result in harm or illness. 

To help you better understand the ethical, medical, and legal importance of clean rooms in the food packaging process, we’re here to help explain some of the basic factors businesses need to understand to keep themselves and their clients safe. Please continue to learn more about this essential step in the food packaging process.

Related: 5 Reasons Why Safe Quality Food (SQF) Certification is the Big Man on Campus...

What is a Cleanroom and Why is it Important in The Food Packaging Process?

In short, a cleanroom is a space in which a facility can maintain a highly controlled environment to facilitate the safe packaging of products that may be sensitive to contamination, like foods and beverages. This doesn’t necessarily always mean total sterilization. However, it does mean the facilities in question follow a designated set of protocols to reduce the presence of different contaminants according to the specific needs of products. This step is essential in the food production process because it helps ensure that consumers won’t be hurt or made sick by harmful contaminants in their food. However, it also provides several other benefits to food products, such as helping to expand shelf life, retain overall freshness, increase yield, and reduce the chances for costly product recalls.

The Food and Drug Administration (FDA) is dedicated to the regulation and safety of substances added to food in the United States. It also regulates how food is packaged, processed, and labeled. All businesses and companies that manufacture foods and beverages within the country are required to adhere to their regulations. However, many people consider it a good idea to go above and beyond what the FDA expects to help keep consumers safe and happy with the goods they choose to purchase.

Additionally, the educated consumers of the modern era are rapidly growing to prefer products that are minimally processed and contain few articulated additives. Due to this, producing and packaging quality food in cleaner, more controlled environments is a growing factor of importance for food manufacturers and packagers alike. The more companies can ensure that their products are manufactured and packaged in the best environments possible, the more consumers will trust them and their brand. In a market that’s so oversaturated with choices and competing products, businesses need to take every opportunity to make themselves stand out as a superior provider of quality goods.

Related: The Importance of Cleanrooms in the food packaging industry

What Environmental Elements do Clean Rooms Control?

A clean room puting supplements

Source: https://www.google.com/url?sa=i&url=https%3A%2F%2Fwww.linkedin.com%2Fcompany%2Fsupplement-manufacturing-partners&psig=AOvVaw1gHKkfxxonsVeuLc_ZO-kL&ust=1639808312619000&source=images&cd=vfe&ved=0CAwQjhxqFwoTCPivyZWY6vQCFQAAAAAdAAAAABAb

As stated above, clean rooms help prevent various contaminants from impacting foodstuffs in the packaging process of production. While the exact ways clean rooms do this depends on the type of cleanroom in question and the intentions of the companies who constructed them, they tend to utilize a range of specialized technologies and procedures to:

  • Ensure quality air filtration to allow for greater control over the presence of contamination and dust particles.
  • Monitor, regulate, and optimize temperatures to ensure ideal conditions for products.
  • Maintain a sanitized environment to help ensure the quality of packaged food.

Additionally, most cleanrooms have enclosed stations dedicated to the sanitization of employee personal protective equipment to help further reduce possible contamination that may impact food quality during the packaging process.

Are you in need of a top-quality provider of packaging, warehousing, and transportation services amid the global supply chain management struggles? Please consider contacting our experts here at Dynamic 3PL to learn how we can help.

What Can The Experts at Dynamic 3PL do For Your Business?

Someone in a cleanroom where food ingredients are being stored and monitored.

Source: https://newstarlighting.com/applications/food-processing/

Here at Dynamic 3PL, we’ve developed a highly effective cleanroom service to help ensure the purity of our client’s products when they are packaged and housed in one of our quality facilities. We offer a guarantee of food-grade excellence within our SQF-certified warehouses to provide an entirely safe and sanitary environment for all food products to be handled, packaged, and dispatched into the hands of stores and eager consumers. Our cleanrooms offer a delicate approach to managing the product packaging process to ensure the elimination of various contaminants from our warehouse environment.

All of the packaging we perform on food-grade products within our FDA-registered facilities is conducted in a cleanroom environment. Additionally, all equipment is maintained as part of a system designed for the maximum possible reduction of various air contaminants. Our clean rooms were specifically constructed to meet all current good manufacturing practice (CGMP) regulations, as recommended by the FDA. Some of the primary advantages of the cleanroom services in our SQF certified facilities include:

  • The use of a contaminant-free, vacuum enabled area for packaging
  • Intensely attentive care for all products
  • Temperature awareness capabilities 
  • The use of sanitary handler attire
  • Regular area maintenance
  • Strictly FSMA trained staff

Related: 3 Food and beverage packaging trends to keep an eye on in 2021

We take the utmost precautions to ensure the safety of our workers and clients and the purity of all products put under our care by monitoring all substances used within our cleanroom packaging areas. The use of standard fabrics made from natural fibers, for example, is prohibited to prevent the presence of several common contaminants.

If your business is currently in the market for the superior cleanroom services of a dedicated, trusted company that can ensure your products’ clean and quality handling, please don’t hesitate to contact us here at Dynamic 3PL today. And if you’d like any additional information on different elements of the pood production, packaging, and distribution process, please also consider exploring our range of expertly written educational resources.

The world is struggling with significant supply chain management issues, especially in food packaging, warehousing, and transportation. Learn how our trusted industry experts can help you overcome those struggles by contacting us at Dynamic 3PL today.

Tags: Supply Chain Expertise

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